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scarysk8phenom
07-24-2015, 11:01 PM
I have a 1991 celica gt need help changing fuel pump can spmeone help me step by step please?

METDeath
07-24-2015, 11:43 PM
REMOVAL OF FUEL PUMP
CAUTION: Do not smoke or work near an open flame when working on the fuel pump.

1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY
CAUTION: Work must be started after approx. 20 seconds or longer from the time the ignition switch is turned to the "LOCK" position and the negative (-) terminal cable is disconnected from the battery.

2. REMOVE REAR SEAT CUSHION
(I recommend removing the front passenger seat as well.)

3. REMOVE FLOOR SERVICE HOLE COVER
(a) Disconnect the fuel pump (with fuel sender gauge) connector
(b) Remove the five screws and service hole cover

4. DISCONNECT FUEL PIPE AND HOSE FROM FUEL PUMP BRACKET
CAUTION: Remove the fuel filter cap to prevent fuel from flowing out.
(a) Remove the union bolt and two gaskets, and disconnect the outlet pipe from the pump bracket.
(b) Disconnect the return hose from the pump bracket.

5. REMOVE FUEL PUMP BRACKET ASSEMBLY FROM FUEL TANK
(a) Remove the eight bolts.
(b) Pull out the pump bracket assembly.
(c) Remove the gasket from the pump bracket.


DISASSEMBLY OF FUEL PUMP

1. REMOVE FUEL SENDER GAUGE FROM FUEL PUMP BRACKET
(a) Remove the nut and spring washer, and disconnect the lead wire from the pump bracket. Disconnect the three lead wires.
(b) Remove the two screws and sender gauge.

2. REMOVE FUEL PUMP FROM FUEL PUMP BRACKET
(a) Remove the nut and spring washers, and disconnect the lead wire from the fuel pump. Disconnect the two lead wires.
(b) Pull out the lower side of the fuel pump from the pump bracket.
(c)Disconnect the fuel hose from the fuel pump, and remove the fuel pump.
(d)Remove the rubber cushion from the fuel pump.

3. REMOVE THE FUEL PUMP FILTER FROM THE FUEL PUMP
(a) Using a small screwdriver, remove the clip.
(b) Pull out the pump filter.

ASSEMBLY OF FUEL PUMP

Reverse of removal

INSTALLATION OF FUEL PUMP

1. INSTALL FUEL PUMP BRACKET ASSEMBLY TO FUEL TANK
(a) Install a new gasket to the pump bracket
(b) Insert the pump bracket assembly into the fuel tank.
(c) Install the pump bracket with the eight bolts.
Torque: 30 kg-cm (26 in.-lb, 2.9 N-m

2. CONNECT FUEL PIPE AND HOSE TO FUEL PUMP BRACKET
(a) Connect the outlet pipe to the pump bracket with two new gaskets and the union bolt.
Torque: 300 kg-cm (22 ft-lb, 29 N-m)
(b) Connect the return hose to the pump bracket

3. CHECK FOR FUEL LEAKAGE

Shadowlife25
07-24-2015, 11:55 PM
^^Like a Boss.

Nitro_Alltrac
07-25-2015, 01:52 AM
Hell of a lot easier than on an All Trac.

Luni
07-25-2015, 06:55 AM
Or an MR2....

Nitro_Alltrac
07-25-2015, 08:13 PM
Nothing like having to drop the tank.

Shadowlife25
07-26-2015, 04:21 AM
Dropping the tank... "THings I don't enjoy for $800 Alex!"