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Facime
05-31-2011, 07:17 PM
So I picked up a new project now that the Exploder is finished and up for sale. This time I went a completely different route and bought a bike. No, not the kind I have to wear faggy little spanks to ride but a REAL bike. ;)

http://a7.sphotos.ak.fbcdn.net/hphotos-ak-ash4/252210_208562169183175_100000881806029_535865_6038 144_n.jpg

http://a5.sphotos.ak.fbcdn.net/hphotos-ak-snc6/252210_208562172516508_100000881806029_535866_2603 096_n.jpg

http://a3.sphotos.ak.fbcdn.net/hphotos-ak-ash4/252210_208562175849841_100000881806029_535867_6603 200_n.jpg


Shes a classic XJ750 Seca with a boatload of miles I picked up for $200. Im told it "ran when parked" but thats pretty much all I know. Its been sitting since '04. If I get it running smoothly I plan to paint it black and then take it on a few short trips around Oregon to see if Im cut out to ride the longer stuff. Then I will flip it into a slightly bigger more mordern bike for my summer nomad trip.

Thats all for now, as all I had time to do was unload it yesterday and wipe off the dust and cobwebs, and take stock of whats there. Looks complete with a few extras including an R6 fuel injection unit.

Soooo, will it run? or am I going to be parting it out? that is to be determined.

bzdweezy
05-31-2011, 07:21 PM
Nice motorcycle what year is it?

CollapsedNut
05-31-2011, 08:51 PM
Nice

Facime
05-31-2011, 08:52 PM
Its an '83. It came factory with the fairing and a pair of hard saddlebags and a truck/backrest. Sort of the precurser to modern sport touring bikes. Its a bit of a puzzle right now with lots of extra pieces in boxes, but I like puzzles.

The Captain
05-31-2011, 09:42 PM
Oh...my....God. I used to have one. Silver. Complete with touring package. Er, good luck!

Hookecho
06-01-2011, 01:51 AM
I love 4 bangers.

Facime
06-01-2011, 02:34 AM
I got it started today, but it doesnt run real good. Backfiring and doesnt seem to want to idle. Tomorrow I will pull the carbs apart and check the ignition system out a little better.

The Captain
06-01-2011, 06:53 AM
Yamaha water based carb soak. Two parts water to one part soak. Amazing stuff. Worth the wait to get it.

Facime
06-01-2011, 09:01 AM
I read something about boiling the parts on lemon juice. Supposed to do a good job as well.

Car_Barn_Bandit
06-01-2011, 09:18 AM
Just make sure you're around come Ogopogo. I still plan on driving up that way.

CollapsedNut
06-01-2011, 01:38 PM
Lemon Juice... Lets not play around with little toys and just get the job done. Soak in a tub of mineral spirits with something to agitate the solution.

Luni
06-01-2011, 04:21 PM
Captain knows his shit when it comes to bikes. I wouldnt second guess him. Hes also a bona fide cheapass if he can be, so if he doesnt cheap out on something for something else, theres a reason for it.

Facime
06-01-2011, 06:18 PM
lol, well if I had a yamaha dealer in my area I would try it.

Before taking the carbs apart I checked for shaft seal leakage with WD40 and sure enough found massive vac leaks. I completely dismantled the carbs and beside being generally dirty I did find one emulsion tube that was quite plugged up and several of the jets looked suspicious as well. The shaft seals actually looked and felt fine, not all dried out. I decided to soak them in transmission stop leak overnight and am going to pack the seal location with silicone grease and see if that does the job. If not I'll just order new seals.

I think Im going to want to repack the mufflers on this thing though. Im not a fan of loud bikes.

Cap, have you ever rebuilt a set of these "anti-dive" forks? Im going to need to at least service them and put new seals in but Ive never actually done a set of forks before. any advice would be great.

Facime
06-01-2011, 08:06 PM
Lemon Juice... Lets not play around with little toys and just get the job done. Soak in a tub of mineral spirits with something to agitate the solution.

I have mineral spirits but prefer something a little more...hippie friendly?

http://draftcycleworks.blogspot.com/2010/05/lemon-juice-party-cleanin-green-and.html

The Captain
06-01-2011, 08:29 PM
Never rebuilt the anti dive forks. I don't see why you just can't replace the fluid and seals. The fluid in there is probably like water in there. I use a little mineral spirits to flush out the last of it and let them hang inverted overnight. Fill and seal!

Facime
06-01-2011, 09:06 PM
Yeah I just didnt know what was all involved in the anti-dive portion. They get a hydraulic line from the front brakes and mine are all disassembled. Ive read some suggestions that say ditch the cable actuated master and go with the master on the lever from a 550, and to ditch the antidive forks as well.

Its been so long since Ive even touched a bike Im still searching for information resources. There is a decent XJ forum so Im still digging through there looking for relevant info. I did manage to find a decent "owners service manual" online so I at least have some reference material, but you can never have to much hands on experience.

The Captain
06-01-2011, 10:21 PM
Yeah, that's tough. Anti dive stuff didn't last long. If there is a way to disable it, I would.

Facime
06-02-2011, 08:22 PM
Yeah, that's tough. Anti dive stuff didn't last long. If there is a way to disable it, I would.

So, I found a write up on them and most guys say keep the antidive working, or swap the forks for non-antidive, but dont disable anti-dive on forks designed to use it. The system seems fairly straight forward and I will want to full recondition the forks anyway so Im just going to clean everything up and make it work. I may still however change the cable operated master cyl and go for a bar mounted arrangement. either way it all needs to come off and be flushed and filled and all that jazz anyway.



Yesterday I got the carbs boiled in Lemon juice. I have to say that I sort of expected it not to smell so bad, but the smell was this distinctly putrid metal smell. Better than stinking up the place with chemtool, but just barely.

http://a6.sphotos.ak.fbcdn.net/hphotos-ak-snc6/252164_209142965791762_100000881806029_538839_8353 377_n.jpg


I still could not quite clear one passage in the float bowls. All 4 bowls were plugged and even with chemtool it didnt want to clear, but persistence pays off and a combination if "twistie tie" wire, pipe cleaners, chemtool and compressed air finally cleared the passages. Other than that the job was tedious but pretty straight forward. The only real bad news was that these had been broken into before and the mixture screws tampered with. Unfortunately one of them was missing a tiny washer and o-ring. It wont affect the tuning but all the manuals say not to mess with the mixture screws at all in the first place. So I really have no idea what would and should be factory settings at this point. The other bad news is I dont believe all the shaft seals are going to work, so Im going to go ahead and order the missing o-ring and get all new shaft seals...and take these apart again when they come in. In the meantime Im gonna run these as is and see how they do.

http://a7.sphotos.ak.fbcdn.net/hphotos-ak-snc6/255718_209142992458426_100000881806029_538840_1251 649_n.jpg

http://a1.sphotos.ak.fbcdn.net/hphotos-ak-ash4/248685_209143009125091_100000881806029_538841_1395 476_n.jpg


If this gets me in the runability ballpark then I know Ive got something I can work with and I can move on to other items with the knowledge that my efforts wont be wasted on a dead bike.

Facime
06-03-2011, 06:06 AM
http://www.youtube.com/watch?v=zZms5zTTg2Q


she runs,,,needs a bit more tuning, but time to move forward to the nexy phase: driveabilty.

Facime
06-05-2011, 04:50 AM
So, now that I know the motor will at least run well enough to idle and sounds ok it was time to move on to "driveability" issues. The front half of this bike is so screwed up that I basically just decided to do a complete teardown and rebuild.



Things I discovered doing this:

The steering was borked. There was a factory installed dampner on it since it came with the heavy fairing and bags and it was in sad condition. I will remove it for now and try to rebuild it if possible later.

The old ball bearing setup was poorly maintained. instead of attempting a no cost fix with cleaning and repacking, Im considering a taper bearing upgrade.

The forks were NASTY. The fluid that came out was horrible. This thing would have been a death trap. Forks are getting a complete rebuild.

The front brakes were in an even WORSE state. I have 2.5 complete sets for this bike and it took all that to piece together a workable system. It still going to require some rebuilding but I managed (after HOURS of struggling) to at least get the calipers broken down for a rebuild and have two usable pistons, a decent master cyl, and more lines/fittings and hardware than I need.

I will be saving the Anti-dive feature. Its one of the few parts of this front end that wasnt totally trashed from neglect.


Here she sits, headless while I must now wait for parts:
http://a2.sphotos.ak.fbcdn.net/hphotos-ak-ash4/250456_209664245739634_100000881806029_541702_6360 038_n.jpg

The Captain
06-05-2011, 01:19 PM
Looks good to me. How's your wheelie technique?

Facime
06-07-2011, 02:32 AM
So after trying to clean, lube and reinstall the steering head I realize the races are just shot and will have to be replaced. So, I said F it and ordered taper bearings. There is a vendor on the XJBikes forum that stocks all the parts for these bikes (quite handy) so I went ahead and got everything I need to put this back on the road including some more carb parts, all the brake and front fork stuff I need and a new petcock (snicker). Under $200 shipped for everything, leaving me just $100 to paint it. Im debating "the $50 paint job" on it. Might be worth experimenting on.

However, before I do that Im going to outfit it for this: http://wastelandweekend.com/ and go MAX MAX on it. Stay tuned for plans on that.
Pneumatic arrow launchers anyone?

Facime
06-09-2011, 01:06 AM
How crazy is it that I paid nearly as much for this small pile of parts as I did for the entire motorcycle?

http://a7.sphotos.ak.fbcdn.net/hphotos-ak-ash4/250557_210510978988294_100000881806029_546502_2718 763_n.jpg

....aaaaaand reconstruction begins.

Car_Barn_Bandit
06-09-2011, 01:11 AM
Why risk the $50 paint job that could cause it to be stripped and painted again. Not very earth friendly...

Facime
06-09-2011, 03:54 AM
LMAO!
not only will I not redo it even if it looks bad, the "$50 paint job" is applied with low VOC paint via rollers. Its about as earth friendly a paint job as I can do.

Besides, Im only earth friendly when it suits me, so sue me! ;)

T-spoon
06-09-2011, 04:15 AM
Besides, Im only earth friendly when it suits me, so sue me! ;)

Aren't we all? :)

Facime
06-11-2011, 02:49 AM
Well phase two: Rideable. has been achieved. The anti-dive portion of the font forks was a bit of a nightmare just because it sat for so long. In fact the whole front brake setup was a bit of a struggle, but hard work paid off and I feel real good about the front half of the bike.


The taper bearing upgrade went well, and soon I had the forks back on.
http://a2.sphotos.ak.fbcdn.net/hphotos-ak-snc6/254222_210812265624832_100000881806029_548168_4609 062_n.jpg


Brake setup in place for final bleeding.
http://a7.sphotos.ak.fbcdn.net/hphotos-ak-ash4/255142_210812332291492_100000881806029_548172_7748 925_n.jpg

Rolling chassis once again (at east until I took the rear tire off and inspected the brakes and swingarm, which all looked good and was simply cleaned, replaced, and retorqued.)
http://a5.sphotos.ak.fbcdn.net/hphotos-ak-snc6/253842_210812315624827_100000881806029_548171_2070 900_n.jpg


And once again a complete bike ready for the final phases of electricals (lights) and cosmetics.
http://a8.sphotos.ak.fbcdn.net/hphotos-ak-ash4/249950_211017572270968_100000881806029_549409_6926 919_n.jpg

The Captain
06-11-2011, 03:01 PM
Does the little LCD screen work?

Facime
06-11-2011, 05:20 PM
it certainly does. its runs its little check proceedure every time you start it. Current faults are HEAD. TAIL, BATT, FUEL, because none of those things are hooked up.

Facime
06-12-2011, 05:16 AM
Got the electrical done today.

I remounted the rear turn signals. They are mounted on some wider stalks from the factory to accomidate the hard panniers. I will not be reinstalling those so the sugnals looked retarded located way on the stalks


Before:
http://a4.sphotos.ak.fbcdn.net/hphotos-ak-snc6/255025_211261628913229_100000881806029_551388_5343 018_n.jpg

http://a6.sphotos.ak.fbcdn.net/hphotos-ak-snc6/253475_211261642246561_100000881806029_551389_5845 634_n.jpg

After:
http://a1.sphotos.ak.fbcdn.net/hphotos-ak-ash4/251175_211261658913226_100000881806029_551390_7342 394_n.jpg

http://a7.sphotos.ak.fbcdn.net/hphotos-ak-snc6/247810_211261672246558_100000881806029_551391_3696 147_n.jpg


Then I went ahead and did some preliminary re-fitting of the fairings. They will need a little repair but I like how they look on the bike

http://a5.sphotos.ak.fbcdn.net/hphotos-ak-snc6/248525_211261695579889_100000881806029_551392_2271 925_n.jpg



I also managed to get a decent tune on the carbs. Enough to idle smoothly and drive decently. Im going to build a homemage manometer to sync the carbs, but I need to adjust the vlaves first.

Almost ready for tags and a decent road test though.

The Captain
06-12-2011, 08:11 PM
Damn. I have a mercury manometer for carbs. You're welcome to stop by and borrow them.

Facime
06-13-2011, 01:37 AM
I'll be over in a half hour. What kind of beer do you drink? ;)

Facime
06-15-2011, 04:56 AM
put 50 miles on her today. Been a long time since I was in the saddle, but I fell right into it. I think I'll ride her to the beach tomorrow for some clam chowder!



First 5 miles under her belt since 2004
http://a4.sphotos.ak.fbcdn.net/hphotos-ak-snc6/252529_211993578840034_100000881806029_556661_5655 677_n.jpg

GPS installed, speedo appears to be accurate
http://a1.sphotos.ak.fbcdn.net/hphotos-ak-ash4/259916_211993652173360_100000881806029_556666_7229 134_n.jpg

First stop, Blodgett Country Store for a corndog and a "slurpee"
http://a5.sphotos.ak.fbcdn.net/hphotos-ak-snc6/251289_211993738840018_100000881806029_556670_4886 442_n.jpg


I'll get some riding gear here soon, I promise!
http://a4.sphotos.ak.fbcdn.net/hphotos-ak-ash4/260032_211993872173338_100000881806029_556675_5948 933_n.jpg

CollapsedNut
06-15-2011, 02:34 PM
Look at the squid! Jk looks nice. No more riding till you have atleast some good gloves and leather jacket tho.

T-spoon
06-15-2011, 03:51 PM
Look at the squid! Jk looks nice. No more riding till you have atleast some good gloves and leather jacket tho.

Heh, at least all that's really out where he is to dodge are deer and squirrels!

Very nice quick restore of an old beat vehicle as usual, Facime. It's looking good :)

Facime
07-27-2011, 05:16 AM
So I havent updated this in a while but I still have the bike and its coming along.


I modded the windscreen to deflect a little more air. I used the wrong glue but the end result was effective so Im not worried about it. I plan to change out windscreens down the road anyway.
http://a6.sphotos.ak.fbcdn.net/hphotos-ak-snc6/268239_219939288045463_100000881806029_588654_4040 120_n.jpg

Then I reinstalled the rear rack system to give me place to mount bags:
http://a4.sphotos.ak.fbcdn.net/hphotos-ak-snc6/268399_219939351378790_100000881806029_588655_7722 727_n.jpg


Started with the polishing of the smaller parts:
http://a2.sphotos.ak.fbcdn.net/hphotos-ak-snc6/269764_219939388045453_100000881806029_588656_4346 738_n.jpg


And took all the oil stains and yellowing from the pipes:
http://a8.sphotos.ak.fbcdn.net/hphotos-ak-snc6/267789_219939414712117_100000881806029_588657_7710 143_n.jpg

Then I found this parts bike:
http://a5.sphotos.ak.fbcdn.net/hphotos-ak-snc6/264035_221190597920332_100000881806029_592334_8197 694_n.jpg

to go along with the red bike:
http://a1.sphotos.ak.fbcdn.net/hphotos-ak-snc6/268156_221190684586990_100000881806029_592336_4470 102_n.jpg


and decided to go ahead with a full color change. I moved over the easy parts:
http://a8.sphotos.ak.fbcdn.net/hphotos-ak-ash4/269131_221697331202992_100000881806029_594461_4538 963_n.jpg


http://a1.sphotos.ak.fbcdn.net/hphotos-ak-ash4/267715_221697461202979_100000881806029_594464_3002 941_n.jpg


so then I bought a paint gun and some decent paint and went to work on the rest of the change over. I still plan to redo the tank and side covers with new paint to match, but here she is as of tonight:
http://a1.sphotos.ak.fbcdn.net/hphotos-ak-ash4/251536_229174920455233_100000881806029_619693_6895 97_n.jpg

http://a6.sphotos.ak.fbcdn.net/hphotos-ak-snc6/251603_229174977121894_100000881806029_619695_3825 689_n.jpg

http://a8.sphotos.ak.fbcdn.net/hphotos-ak-snc6/185294_229175047121887_100000881806029_619696_7796 786_n.jpg

http://a2.sphotos.ak.fbcdn.net/hphotos-ak-snc6/254763_229175080455217_100000881806029_619697_4986 32_n.jpg

That isnt quite complete as the edge gets a stain black treatment, and I have some moulding to install on the outer seam of the fairing. Then I plan to put my Star Wars Empire logos on the bike and the tail will get a decal that emulates the stock one but will say "TWIN ION ENGINE-----------------------------TWIN ION ENGINE" that wraps around the tail light area.

Thats where I stand on it. The tank and side covers are in primer now and should be painted and buffed and installed before the weekend. Cosmetically about the only thing left after that is the front forks and brakes will need repainting.

Luni
07-27-2011, 05:20 AM
Off topic, but someone put that engine into a Yamaha Blaster 4 wheeler. Yeah. Nukkin futz dude. I want that quad.

Facime
07-30-2011, 04:48 AM
ok well I finished the details on the painting today. You might not see the difference in the following photos but I did matched the satin edging on the fairing and lowers and side covers, then painted the forks and brakes, and finally painted the vinyl seat (yes painted it).

I quite pleased with the results overall. I will need to let everything dry for a bit longer and there is still alittle buffing and polishing to do, but its good enough to leave the cosmetics alone now at this point and move on to the last few nagging mechanical issues.


http://a4.sphotos.ak.fbcdn.net/hphotos-ak-snc6/283073_230557083650350_100000881806029_624329_4099 444_n.jpg

http://a7.sphotos.ak.fbcdn.net/hphotos-ak-ash4/216877_230557130317012_100000881806029_624330_4388 772_n.jpg

http://a1.sphotos.ak.fbcdn.net/hphotos-ak-snc6/228906_230557170317008_100000881806029_624331_8213 651_n.jpg

http://a3.sphotos.ak.fbcdn.net/hphotos-ak-snc6/284557_230557246983667_100000881806029_624332_5203 606_n.jpg

http://a5.sphotos.ak.fbcdn.net/hphotos-ak-snc6/267234_230557300316995_100000881806029_624333_2783 577_n.jpg

http://a8.sphotos.ak.fbcdn.net/hphotos-ak-snc6/183803_230557340316991_100000881806029_624334_6329 613_n.jpg

http://a2.sphotos.ak.fbcdn.net/hphotos-ak-ash4/263330_230557386983653_100000881806029_624335_5829 827_n.jpg

Facime
08-21-2011, 11:44 PM
Final version of the bike: I went full naked, swapped the motor from the parts bike in and did some more polishing.

Bike is now for sale: http://corvallis.craigslist.org/mcy/2558780544.html

temperacerguy
08-22-2011, 01:54 AM
Very nice! To be honest with you, if you were on the other coast, I would buy it from ya. I am looking for a cruiser.

Facime
08-23-2011, 02:38 AM
$1500 all in. Have another project Im wanting to pick up soon.

(can you say 1UZ?)

pintoBC_3sgte
08-23-2011, 02:54 AM
1uz --> celica :D

Facime
09-12-2011, 02:51 AM
Epic day today. 240 miles of mountain and coastal roads. The old girl did me proud alongside the younger more powerful bikes.


http://a3.sphotos.ak.fbcdn.net/hphotos-ak-ash4/303191_251208854918506_100000881806029_690634_2637 52758_n.jpg


http://a4.sphotos.ak.fbcdn.net/hphotos-ak-snc7/296868_251212128251512_100000881806029_690666_5278 46483_n.jpg


http://a8.sphotos.ak.fbcdn.net/hphotos-ak-ash4/300101_251206331585425_100000881806029_690632_8122 89621_n.jpg